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Heavy copper PCBs are mainly used in high-power distributors, heat sinks, planar transformers, and power ACs. We can produce Heavy copper PCBs up to 20oz. In general, if your circuit is going to pass a large current, it is recommended to choose a heavy copper circuit board. So what exactly is a heavy copper circuit board? Why choose heavy copper PCB for high current?
Everyone should know that the circuit board is made of copper clad laminate. There is a layer of copper foil on both sides of the copper clad laminate. When the thickness of the copper foil is greater than or equal to 2oz, the circuit board is defined as a heavy copper plate.
In the case of a certain line width, increasing the copper thickness is equivalent to increasing the cross-sectional area of the circuit, so that it can carry a larger current.
Copper foil has a small conductivity, and the temperature rise is small when passing a large current, so the heat generation can be reduced, thereby reducing thermal strain.
Tip: The conductivity is the resistivity, and the metal "conductors" are divided into: silver→copper→gold→aluminum→tungsten→nickel→iron according to the conductivity.
Copper foil has high thermal conductivity (thermal conductivity 401W/mK), which can play an important role in improving heat dissipation performance.
Tip: Thermal conductivity refers to the heat transfer through 1m2 area within 1H for a material with a thickness of 1m and a surface temperature difference of 1°C on both sides under stable heat transfer conditions, and the unit is W/m•K.
The construction of thick copper circuits brings the following advantages to the PCB:
1. Greatly increase the current capacity
2. Higher thermal strain tolerance
3. Better heat dissipation
4. Increase the mechanical strength at the connector and PTH hole
5. Reduce product size
With the increase of high-power products, the demand for thick copper PCBs has also greatly increased. Today's PCB manufacturers pay more attention to the use of thick copper plates to solve the thermal efficiency problem of high-power electronic products.
Under the condition that other conditions remain unchanged, the calorific value of the line is inversely proportional to the thickness of the line. Therefore, designing the board as a heavy copper plate can reduce heat generation, thereby reducing thermal strain caused by heat generation. To sum up, different from ordinary PCB, heavy copper plate has the significant advantages of carrying large current, good heat dissipation, and reducing thermal strain, which greatly reduces the risk of board burning, and is an excellent option for high-current PCB design. In addition, the design of heavy copper plate can also increase the mechanical strength of the circuit board and reduce the volume of the end product. With the development of science and technology, people need more and more electronic products with high performance, multiple functions, small size, capable of carrying large current and good heat dissipation, thus the demand for heavy copper plates is also increasing.
Based on the characteristics of the above heavy copper plate PCB, it is recommended that you choose a heavy copper plate for high current, which can better realize the circuit function.
SYS Technology is a professional heavy copper circuit board supplier with rich manufacturing experience in the heavy copper PCB field, and supports heavy copper PCB proofing and mass production. Products can be widely used in mobile phones, microwave, aerospace, satellite communications, network base stations, hybrid integrated circuits, power high-power circuits and other high-tech fields. Multilayer heavy copper PCB production board factory, welcome to consult.
6 Layer Heavy copper PCB
Board thickness: 3.0mm
Copper thickness: 4/4/4/4/4/4oz
Application: Power supply
Max. current: 30A
Hot tags: Heavy Copper PCB, 1 ounce copper thickness, charging board, pcb power, ups circuit board, pcb thickness, inverter pcb, 2 oz copper thickness, thick copper pcb, pcb heavy copper, Customized, cheap, quotation, suppliers, factory, manufacturer, manufacturing, manufacturing services
Heavy copper PCBs are mainly used in high-power distributors, heat sinks, planar transformers, and power ACs. We can produce Heavy copper PCBs up to 20oz. In general, if your circuit is going to pass a large current, it is recommended to choose a heavy copper circuit board. So what exactly is a heavy copper circuit board? Why choose heavy copper PCB for high current?
Everyone should know that the circuit board is made of copper clad laminate. There is a layer of copper foil on both sides of the copper clad laminate. When the thickness of the copper foil is greater than or equal to 2oz, the circuit board is defined as a heavy copper plate.
In the case of a certain line width, increasing the copper thickness is equivalent to increasing the cross-sectional area of the circuit, so that it can carry a larger current.
Copper foil has a small conductivity, and the temperature rise is small when passing a large current, so the heat generation can be reduced, thereby reducing thermal strain.
Tip: The conductivity is the resistivity, and the metal "conductors" are divided into: silver→copper→gold→aluminum→tungsten→nickel→iron according to the conductivity.
Copper foil has high thermal conductivity (thermal conductivity 401W/mK), which can play an important role in improving heat dissipation performance.
Tip: Thermal conductivity refers to the heat transfer through 1m2 area within 1H for a material with a thickness of 1m and a surface temperature difference of 1°C on both sides under stable heat transfer conditions, and the unit is W/m•K.
The construction of thick copper circuits brings the following advantages to the PCB:
1. Greatly increase the current capacity
2. Higher thermal strain tolerance
3. Better heat dissipation
4. Increase the mechanical strength at the connector and PTH hole
5. Reduce product size
With the increase of high-power products, the demand for thick copper PCBs has also greatly increased. Today's PCB manufacturers pay more attention to the use of thick copper plates to solve the thermal efficiency problem of high-power electronic products.
Under the condition that other conditions remain unchanged, the calorific value of the line is inversely proportional to the thickness of the line. Therefore, designing the board as a heavy copper plate can reduce heat generation, thereby reducing thermal strain caused by heat generation. To sum up, different from ordinary PCB, heavy copper plate has the significant advantages of carrying large current, good heat dissipation, and reducing thermal strain, which greatly reduces the risk of board burning, and is an excellent option for high-current PCB design. In addition, the design of heavy copper plate can also increase the mechanical strength of the circuit board and reduce the volume of the end product. With the development of science and technology, people need more and more electronic products with high performance, multiple functions, small size, capable of carrying large current and good heat dissipation, thus the demand for heavy copper plates is also increasing.
Based on the characteristics of the above heavy copper plate PCB, it is recommended that you choose a heavy copper plate for high current, which can better realize the circuit function.
SYS Technology is a professional heavy copper circuit board supplier with rich manufacturing experience in the heavy copper PCB field, and supports heavy copper PCB proofing and mass production. Products can be widely used in mobile phones, microwave, aerospace, satellite communications, network base stations, hybrid integrated circuits, power high-power circuits and other high-tech fields. Multilayer heavy copper PCB production board factory, welcome to consult.
6 Layer Heavy copper PCB
Board thickness: 3.0mm
Copper thickness: 4/4/4/4/4/4oz
Application: Power supply
Max. current: 30A
Hot tags: Heavy Copper PCB, 1 ounce copper thickness, charging board, pcb power, ups circuit board, pcb thickness, inverter pcb, 2 oz copper thickness, thick copper pcb, pcb heavy copper, Customized, cheap, quotation, suppliers, factory, manufacturer, manufacturing, manufacturing services
Key considerations include placing the TVS as close as possible to the noise source, optimizing grounding to avoid ground bounce, and minimizing parasitic inductance by reducing shunt circuit lengths. Reducing the loop area between high-speed data and ground lines mitigates radiation and radio frequency interference. Additionally, arranging interfaces on the same PCB side, separating protected and unprotected circuits, and ensuring protective circuits precede filtering circuits enhances overall protection. Proper layout and routing practices maximize the effectiveness of TVS diodes, providing reliable and long-lasting ESD protection.
In low-pass RC circuits, grounding the striped side enhances EMI shielding. For high-pass RC circuits and operational amplifier integration circuits, connecting the striped side to the low-impedance or less-sensitive node minimises noise interference. Proper orientation of the striped side in circuit layouts improves stability by reducing parasitic capacitance and ensuring optimal signal return paths. Understanding these design principles and leveraging manufacturer-provided guidelines can significantly enhance PCB and circuit design performance.
With universal input ranges (85VAC–305VAC), seven voltage output options (3.3VDC to 48.0VDC), and compliance with international safety standards (IEC60950-1, IEC62368-1, IEC60335-1), the series ensures safe and versatile operation. Featuring 3kVAC insulation, Class II ratings, and low standby power (<300mW), these power supplies are optimized for energy-efficient and ground-free applications. Their integrated EMC filters and compact design eliminate the need for external components or heat sinks, reducing installation space and BOM costs. Ideal for smart home devices, heating and lighting controls, smart metering, set-top boxes, and industrial systems, the VCE20 and VCE40 offer a cost-effective, reliable solution for applications requiring space efficiency and low cost.
The Bluetooth-based RF circuit design is crucial, with factors such as antenna layout and material selection affecting performance. ESD protection is essential to meet regional electronic testing standards. Additionally, reserving a system upgrade interface, whether through USB or wireless push, allows for convenient software updates, improving user experience and product lifecycle adaptability.
A rectangular PCB shape with a 3:2 or 4:3 aspect ratio is generally ideal, with components positioned at least 2mm from the edges. Effective layout emphasizes parallel component arrangement for ease of soldering and mass production, compact placement around core circuit functions, and minimizing connection lengths. Engineers are advised to follow circuit flow for component placement to ensure efficient signal transmission and reduce radiated interference. Decoupling capacitors should be placed close to the VCC of devices, and layout adjustments should prioritize wiring rate and functional efficiency. While challenges remain, advancements in science and technology will enable LEDs to become increasingly efficient and reliable in the future.
It also facilitates easy wiring by replacing large loops and serves as a placeholder for resistance values that are undecided during the design phase. During circuit testing, a zero-ohm resistor helps measure current without requiring permanent modifications. In high-frequency circuits, it can suppress noise, act as a small capacitor or inductor, and provide ground isolation between analog and digital circuits. Additionally, zero-ohm resistors are used for security protection by replacing pinheads and DIP switches, preventing signal interference and reducing the risk of misconfiguration. Through these applications, zero-ohm resistors improve the flexibility, reliability, and efficiency of circuit design and testing.