The term prototype PCB Assembly refers to a fast prototype PCBA used to test the function of new electronic designs. These help with quality assurance, verifying that there is no problem with the test product, finding bugs, and updating the design. Typically, before mass production, one electronic project will need 2-3 iterations of a prototype PCB assembly to make sure everything is working perfect. SYS Tech supports engineers to assemble their electronic prototype quickly and cost effectively during the whole design verification process. To ensure that the product design meets requirements, in general, we suggest 5pcs or 10pcs for prototype assembly testing. Of course, one or two piece is also OK, so long as it can be verified.
SYS Tech has Samsung's latest multi-functional assemble machines, 8-temperature zone lead-free reflow soldering, lead-free wave soldering, and has cooperated with internationally renowned resistors and chip agents to save customers time and Cost, and strive to achieve a win-win situation.
PCBA sample assembly is a complex and highly professional process. In recent years, SMT assembly manufacturers have developed rapidly. Many electronic engineers or electronic device manufacturers do not know where to start due to lack of professional knowledge and experience when selecting specific PCBA manufacturers. Here are some precautions for selecting prototype SMT manufacturers.
How to choose a prototype PCB assembler?
First, when choosing a prototype assembly manufacturer, the first thing to check is whether the manufacturer is professional by checking for two aspects:equipment and management system.
Generally speaking, the more professional PCB assembly manufacturers have more advanced and complete equipment, which is the basis for completing SMT assembly. Moreover, a good SMT manufacturer will also pass the ISO 9001 quality management system test, and will also be registered with the relevant national quality inspection departments. These qualifications and certificates can help you initially determine whether the manufacturer is professional.
Second, the feeling of service.
An SMT assembly factory provides you PCBA assembly services, not the final product. Therefore, the service attitude of an SMT manufacturer is very important. When other new requirements and suggestions are made, we will actively listen to customers' opinions and make changes and improvements in time to satisfy customers. By inspecting a manufacturer�s service culture, you can make judgments about the quality of the employees engaged in SMT assembly and the overall corporate culture.
Lead Free Reflow Temperature Zoom
Third, look at the reputation.
Industry reputation is a good reference factor for us to choose prototype PCB assembly manufacturers. Manufacturers with good reputations generally have greater advantages in the industry in terms of quotes, service, industry experience, and R&D. It is recommended that we prioritize manufacturers with good market reputations, which will save us a lot of energy and time in the later stages.
Above is an introduction into the items related to the selection of PCBA SMT manufacturers. SMT prototype is a must for every electronic engineer. Therefore, when choosing a PCBA service manufacturer, you should not be negligent the above items. It is recommended that you comprehensively considerate the factors that ensures you choose the most suitable prototype PCB assembly manufacturer.
The reason for ordering a PCB prototype, it's because is that you want to quickly assess how well your PCB design is going to work. You cannot do that without going through the assembly process. Fortunately, SYS Tech can do your PCB prototype assembly in-house, so you can find out quickly just how well your assembled PCB prototype works.
There's no need to fabricate bare PCB some where and then search for a specialist in prototype PCB assembly other place. That would take too long and defeat the purpose of making a PCB prototype in the first place. Work with SYS Tech, and let us do it all for you - fast.
Industrial control Power board assembly Number of PADs: 205 Number of components: 48 PCB size: 120*72mm Process: 2 side SMT mounting+ Wave soldering Min. SMD chip package: 0201 Min. Pitch: 1.0mm
Benefits of PCBA Prototype Design
Shortens Development Cycle: Through prototype design, designers can identify and resolve issues early in the design process, reducing the time spent on later revisions and rework, thus shortening the overall development cycle.
Cost Savings: Prototype design allows for multiple iterations during the design process, with each iteration being tested and optimized. This helps avoid defects discovered during production, which could lead to increased costs and delays.
Improves Product Quality: Prototype testing ensures the final product's quality and performance, reducing issues during production and increasing the product's reliability and customer satisfaction.
Practical Applications of PCBA Prototype Design
In practical applications, PCBA prototype design is widely used in the design and manufacturing of various electronic devices. For example, the development of smartphones, tablets, smart home devices, and other products relies on PCBA prototype design to ensure design feasibility and final product quality. Through prototype design, manufacturers can quickly verify design solutions, reduce production risks, and enhance market competitiveness.
Introduction of the process of PCBA prototype
Many electronic design engineers need to conduct sample testing after designed a product. Do you know a complete set of PCBA sample procedures? Today, SMT processing factory SYS Technology will explain some things about sample processing for you.
The following is the PCBA prototype production process:
1. First, after designing the circuit diagram, the design engineer needs to find the PCB and SMT factory for communication and consultation;
2. The PCBA plant conducts engineering evaluation process to see if there is any need for modification;
3. PCB factory quote, the PCB board price, component price and SMT price shall be quoted respectively. Shenzhen SYS Technology provides a one-stop service from PCB to PCBA, which can evaluate all process costs from PCB board costs to components, SMT, and testing etc..
4. After confirming the price, the factory began to use the Gerber files and start the production of PCB;
5. Purchase materials. The PCBA processing plant purchases components according to the BOM list provided by the customer;
6. PCB and components are stored in the warehouse, and materials are checked and prepared;
7. Start SMT assembly processing;
8. Test, including function test, aging test, burning test, etc.
9. Assembly, including SMD components assembly, through components assembly, etc. In this process, it is necessary to strictly control static electricity, avoid causing damage to the finished products.
After processing and production through the entire process above, the complete PCBA sample will be delivered to the customer.
We use cookies to enable all functionalities for best performance during your visit and to improve our services by giving us some insight into how the website is being used. Continued use of our website without having changed your browser settings confirms your acceptance of these cookies. For details please see our privacy policy.