Programming and Testing
IC Programming
SysPCB provides IC programming services, which allows you to outsource the programming of integrated circuits (IC), removing the complexity and considerable time burden of programming, introducing increased efficiencies on the SMT assembly and cost savings to customers.
Programming can be done after SMT mounting assembly, but this method can only apply for prototype PCB assembly. When it comes to high volume PCB assembly, programming your ICs before assembly will be more competitive, you will enjoy cheap programming price, fast turns and zero defects.
IC programming will be conducted with PCB fabrication, before chips are mounted on the blank PCB board. Our IC programming service supports almost any technology and package in quantities ranging from a small prototype run to large volume production levels. We can provide all commercially available standard sockets, new algorithms as well as specially designed custom sockets. The IC types, IC packages and program file formats we support are listed below,
Device Type
MCU/MPU, EPROM, EEPROM, FLASH, Nand Flash, PLD/CPLD, SD Card, TF Card, CF Card, eMMC Card, eMMC, MoviNand and OneNand.
Package Type
DIP, SDIP, SOP, MSOP, QSOP, SSOP, TSOP, TSSOP, PLCC, QFP, QFN, MLP, MLF, BGA, CSP, SOT and DFN.
Program file
Binary, IMG file, Intel Hex, Motorola S-Records, Tektronix, Extended Tektronix, POF
We can follow your required setting, configurations and the checksum provided to make sure all programming is done properly. IC programming, PCB assembly, coupled with our functional testing service will ensure that your software-driven PCB assemblies work exactly as intended every time.
Taping & Reeling | Dry Packing after IC Programming
The non-standard components may be not applicable for high-efficient PCB assembly, then you may require to make tape and reel. Yes, SysPCB provides component taping and reeling service. The automatic machines use vision-controlled device placement in the tape, checking for pin orientation. Custom tape and reel packaging enable transferring manual insertion to automatic placement during the SMT process, which contributes to time and money savings. Besides, dry packing service is also available for moisture sensitive devices.
Outsource your IC programming to SysPCB and benefit from reduced costs, increased productivity and an integrated supply chain. We program, tape & reel your ICs and dry them in packaging, assemble and test your PCB assemblies to improve our efficiency of turnkey PCB assembly service, and that’s why we can guarantee rapid delivery to help you meet your product launching deadlines.
Programming and Testing
FCT stands for Functional Testing, which is a crucial and final PCB assembly manufacturing step prior to integration of the PCB assemblies into complete systems. We provide PCBA functional testing service with our assembly services after circuit boards are assembled, AOI and visual inspection are finished. PCBA functional testing allows us to find and correct component failures, assembly defects or potential design issues at the early stage and make troubleshooting as quick as possible. Finally, customers can deliver a perfect product launching to the market in a short time frame.
Functional Testing provides a pass and fail determination on finished PCB assemblies before they are shipped out. The purpose of functional testing (FCT) in PCB assembly manufacturing is to validate that electronic hardware is free of defects that could, otherwise, adversely affect the product’s correct functioning in a system application.
In short, SMT functional testing verifies PCBA functionality its behavior. It is important to emphasize that the requirements of a functional testing, its development, and procedures vary widely from PCB to PCB and system to system. A functional tester, functional testing jig, or functional testing fixture typically interface to the PCBA under testing via its edge connector or a test probe point. This testing simulates the final electrical environment in which the PCB will be used.
Advantages of PCBA Programming and Testing Service
The following is the paragraph organization after adding subheadings:
1、 Simulate the real operating environment,reduce Programming and Testing costs
PCBA functional testing simulates the operating environment of the tested product, thereby minimizing the expensive cost of providing actual testing equipment to customers. In some cases, it eliminates the need for expensive system testing, saving OEMs a significant amount of time and financial resources.
2、 Simplify the quality inspection process and improve efficiency
It can check the functionality of PCB assembly products being shipped, thereby minimizing OEM inspection and debugging time and effort. Test engineers can extract maximum productivity from functional testing, making it the most effective system testing tool.
3、 Collaborative complementarity enhances testing coverage
PCBA functional testing enhances other types of testing, such as ICT and flight probe testing, making the product more robust and error free. Functional testing simulates or simulates the operating environment of electronic products to check their correct functionality. The environment consists of any device that communicates with the device under test (DUT), such as the power supply or program load required for the DUT to function properly.
4、 Accurate monitoring to ensure performance meets standards
Printed circuit boards (PCBs) are affected by a series of signals and power sources. Monitor responses at specific points to ensure proper functionality. Testing is typically conducted by OEM testing engineers, who are responsible for defining specifications and testing procedures. This test is most suitable for detecting incorrect component values, functional faults, and parameter faults.
5、 Automated testing to accelerate production processes
Testing software (sometimes referred to as testing firmware) allows production line operators to automatically perform functional testing through computers. For this purpose, the software needs to communicate with external programmable instruments such as digital multimeters, I/O boards, and communication ports. By connecting the instrument to the fixture of the device under test, the testing software can achieve efficient automation of functional testing.
Rely on Us as the Turnkey PCB Assembly Provider from China
We are a well-known Chinese PCB manufacturer dedicated to providing high-quality PCB manufacturing and Programming and Testing solutions. We adopt advanced technology and strict quality control system to ensure that every PCB meets customer requirements.
Smart OEMs rely on a reputable Turnkey PCB assembly provider, like SYS Tech, to include PCB functional testing as part of its PCB manufacturing and assembly. A PCB assembly company adds considerable flexibility to an OEM’s technology storehouse. OEM customers can benefit greatly by working with a knowledgeable PCB assembly provider. The main reason is we draws from experience base and make valuable suggestions related to different reliability techniques and standards.