SysPCB provides PCBA assembly, from prototype to production volume. Our professional SMT factory has advanced equipment, such as the world-class stencil printing, SMT chip pick & place, solder reflow, and in-line testing and steel manufacturing. AOI test machine and X-ray testing machines for quality check.
SysPCB offers turn-key PCB assembly services in prototype quantities or low-volume to mid-volume production runs. We handle the whole process including: ordering all the components, PCB manufacturing, PCB assembly, testing and final shipment. We are capable of assembling BGA, Micro-BGA, QFN and other leadless package parts.
Surface Mount Technology
All products of SysPCB follow IPC class II standards. With 16 years experience of mounting BGA, UBGA, CSP and small profile passive componentss down to 0201, SysPCB offers a cost effective high yield solution to any SMT requirement.
Capabilities to place tape and reeled radial components. Maximum PCB size is 40" x 40". Placement rates reach 15000 pieces per hour with an accuracy of 99% minimizing component loss.
All SysPCB’s production are RoHS compliant, we only use lead free material.
Selective Wave Solder
With the Selective Wave soldering machines, SysPCB achieves consistent quality and process control when assembling boards with multiple ground and power planes, high-current connectors or A-typical distribution of components. All AOI tested before shipping.
Both dip-coating and vertical spray coating is available. Protective non conductive dielectric layer that is applied onto the printed circuit board assembly to protect the electronics from damage due to contamination, salt spray, moisture, fungus, dust and corrosion caused by harsh or extreme environments. When coated, it is clearly visible using a clear and shiny material.
1. Circuit board PCBA overall solution
2. PCB assembly, PCB/PCBA design, PCBA copy board
3. Customized processing PCBA/OEM/EMS (electronic manufacturing service)
4. SMT&DIP&PTH&BGA assembly
5. Provide component procurement services
6. Fast PCBA prototype
7. X-ray test, internal circuit test (ICT), functional test (FCT)
8. Small and medium batches fast turnaround
PCBA Manufacturing Services
Customers provide: PCB files, PCB fabrication requirements, bill of materials, assembly or soldering technical requirements.
One-stop PCBA service: production of 1-32 layers PCB, assembly parts/material procurement, SMT production, PCBA testing, PCBA packaging, PCBA delivery.
PCBA Manufacturing Quality
1. UL, SGS, TUV, BV, ROHS, ISO9001:2015, TS16949 certification.
2. 4 dust-proof SMT production lines and DIP production lines.
3. Wear anti-static and dust-proof work clothes.
4. Operators must be strictly trained before they can be approved to suitable jobs.
5. PCBA production equipment: Jikangda solder paste printing machine, Panasonic MVⅡ-F&JUKI-2050M placement machine, reflow oven, wave soldering machine, artificial intelligence plug-in machine.
6. PCBA testing equipment: ORT machine, constant temperature and humidity test chamber, 3D coordinate measuring instrument, ROHS testing machine, X-ray inspection.
7. PCBA testing capabilities: ICT (internal circuit testing), FCT (functional circuit testing), BGA X-ray testing.
8. Range of processable components:
0201, 0402, 0603, 0805, 1206, 1608, 2125, 3216
Micro QFP 0.3mm
Flip Chip, BGA, Connector
9. Each workstation operates in accordance with SOP standard operating procedures.
10. Materials: FR-4, FPC, aluminum base, high TG, halogen-free, high frequency, CEM-1, CEM-3, FR-1, 94-VO, etc.;
11. CCL: Kingboard, Shengyi, Nanya Grade A material.
PCBA production lead time
After the OEM contract is signed and the engineering documents are confirmed, the sample delivery time is usually 7-10 working days.
For mass production, according to customer demand, it can be delivered in batches, one part at a time.
PCBA Manufacturing Supplementary Information
1. After the sample is confirmed to be OK, start mass production.
2. The plug-in components can only be positioned once, and the minimum distance between the components and the PCB will remain unchanged.
3. The positioning holes and grounding holes will be protected with high temperature resistant tape.
4. EPE anti-static packaging is used to prevent shocks and other problems.
Each PCBA board is placed in an anti-static bag, then covered with a bubble bag, and finally placed in a specially processed carton.
Agriculture equipment control Board assembly
Number of Pads: 1978
Number of Components: 213
PCB size: 282*122mm
Process: 2 sides SMT reflow+ TH soldering
Min. SMD chip package: 0201
Min. Pitch: 0.5mm